Tungaloy
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Environmental Preservation
MESSAGE
The worldwide economic recession that started two years ago has been generally recoveringsince 2009. This trend is remarkable in Asia and China; Japan is also showing signs ofrecovery. Meanwhile, this July, various areas in Japan experienced localized torrential rain like squalls normally seen in the tropical zone, which caused serious damage to people and crops.
It seems that the seasonal cycle in Japan is becoming more unusual year by year.
At the United Nations Summit on Climate Change held in September last year, the Japanese government announced to the world that “By 2020, Japan would reduce greenhouse gases by 25% compared to the 1990 level.”
This reduction target is more demanding than the last one of 8%. Achieving the target is a difficult task that cannot be accomplished by existing energy-saving measures; therefore, I feel the need to make new efforts including the Revised Rationalization in Energy Use Law that has been implemented from this fiscal year by each company, and the CO2 Emissions Trading System (Cap & Trade).
Further, in the product market environment, demands for environmental harmony of products are becoming more and more urgent, as seen in Europe’s restriction of chemicals including the RoHS (Restriction of Hazardous Substances) and the REACH (Regulation Concerning the Registration, Evaluation, Authorization and Restriction of Chemicals), China’s restriction equivalent to the RoHS, and Japan’s revisions of the PRTR (Pollutant Release and Transfer Register) and the Act on the Evaluation of Chemical Substances and Regulation of Their Manufacture, etc., and the resource problem of tungsten, the material for cemented carbide. In order to properly respond to these situations, it is indispensible to introduce overall environmental conservation measures ranging from procurement to development, manufacturing, sales and recycling.
Tungaloy acquired the ISO14001 certification in 1997 for the first time in the carbide tool manufacturing industry in Japan, and this year marks the 14th anniversary. Currently, under the Tungaloy Group’s environmental policy, we have been promoting environmental conservation activities within the Group which comprises business and sales offices at home, and affiliated companies both at home and overseas.
As we consider environmental conservation activities to be one of the most important tasks in our management, the Tungaloy Group will continue to make positive efforts to reduce the environmental burden.
Last, but not least, we would like to work more actively to manufacture products that are safe for our customers and produce less environmental burden.
This report outlines these activities. Your kind understanding, support, and honest opinion would be very much appreciated.
October 2010
Yoshito Uehara
President & CEO
TUNGALOY CORPORATION
 
Environmental Report
(Entire)
PDF1.1MB
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Environmental management system
Purpose We understand the current situation of the influence by corporate activities and products and promote the management system of planned improvement of the situation. Further, we are certified for environment management by Japan Audit and Certification Organization (JACO).
ISO14001 Certification Acquisition Status
1. Our Iwaki Plant acquired ISO 14001 certification in November 1997, first in the cemented carbide tool manufacture industry.
2. We incorporated our Nirasaki Plant into ISO 14001 organization and acquired the certification in December 1998.
3. We incorporated our Nagoya Plant into the organization and acquired the certification in December 1999.
We completed the certification acquisition as one organization consists of all plants ahead of schedule.
At the same time, our affiliated companies, Tungaloy Precision Co., Ltd. and Saga Tool Co., Ltd.
[Currently: Tungaloy Kyushu Co.,Ltd.] were also certified in the same organization.
4. Our overseas affiliated companies (TMF) [Currently: (TCTT)] in Thailand and (TXC-TXCT) in China acquired the certification in March 2005.
5. We incorporated Yamato Tool Co., Ltd. into the organization and acquired the certifi cation in October 2005.
6. We incorporated New Fine Tool Co., Ltd. into the organization and underwent the audit for renewal of certification successfully in November 2006.
7. Reassessment of the global integrated certification of the Tungaloy Group including the overseas manufacturing operations was made in July and August 2008. The ISO certification is continuously granted including (TFV) in Vietnam.
8. In September 2009, we returned the certifi cations of New Fine Tool Co.,Ltd. and TXCT in China.
9. The ISO certifications continue to be valid after Tungaloy’s domestic and overseas factories underwent the regular audit in July and August, 2010.
Undergoing ISO review at Iwaki Plant Undergoing ISO review at TFV in Vietnam
Undergoing ISO review at Iwaki Plant Undergoing ISO review at TFV in Vietnam
 
Midterm Environmental Plan for 2009 to 2011 (extract of main approaches)
1. Global warming prevention activities
2. Industrial waste reduction activities
3. Chemical substances reduction and activities to totally discontinue the use of chemical substances specified by Tungaloy
4. Green procurement activities
5. Environmentally conscious products systematic creation activities
 
Creation of Environmentally Conscious Products
Purpose To reduce environmental burdens of not only customers’ plants but also of our plants, we are creating environment-conscious products based on the sstandards of Japan Cemented Carbide Tool Manufacturers’ Association (JCTMA). The standard of Japan Cemented Carbide Tool Manufacturers’ Association (JCTMA) gives three stars to products that earn 80 points or higher in total, giving two stars to 60 points or higher and one star to 40 points or higher. Products with less than 40 points are not approved.
AH725 series
PVD coated grade for steels and stainless steels

This series of PVD coated grade ensures much more stability and much longer life processing than conventional grades, using “the triple-force technology” with high wear resistance, high defect resistance, and high chip processability.
 AH725
DoFeedMini
Super high feed cutter

This is a new-generation super high feed cutter, which is most appropriate for highly effi cient processing by smalland middle-sized machines. In addition, it is the most suitable for processing carbon steel and pre-hardened steel as part of rough processing of a mold, as well as being eff ective for highly effi cient excavation of titanium alloys.
DoFeedMini
TungdrillTwisted
TAC Drills / New TDX type

The body is brand-new in that it generates an excellent worked surface and stable chip discharge. Also, the new PVD coated grade AH725 is used for all the breakers.
TungdrillTwisted
To see a complete description, click here→Environmental Report (Entire)PDF1.1MB
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